Precision Parts Online Zinc Die Casting Service

Are you seeking for a custom zinc die casting service with excellent quality and competitive price? Send us your designs and start your first order at 20% off

Send us your designs and specifications for a free quotation

All uploaded files are secure and confidential

What Is Zamak Die Casting Service

Our Zamak Die Casting Service delivers high-quality, cost-effective metal components through a precision process that produces parts with excellent dimensional accuracy and superior surface finish. Ideal for consumer goods, automotive, and industrial applications, our process ensures consistent, high-performance results.

Benefits	Key Features
High Production Efficiency	Zamak die casting enables rapid, high-volume production by utilizing precision-engineered molds that deliver consistent quality at lower costs. This process features fast cycle times and efficient automation, making it ideal for large-scale manufacturing in competitive industries.
Dimensional Accuracy	Zamak die casting achieves exceptional dimensional accuracy through strict process controls and advanced tooling. Each component is produced within tight tolerances, ensuring repeatability and reducing or eliminating the need for secondary machining operations, which streamlines production.
Superior Surface Finish	The Zamak die casting process produces parts with an exceptionally smooth and detailed surface finish that minimizes the need for additional secondary finishing. This high-quality finish not only enhances aesthetics but also improves the functional performance of the component.
Material Efficiency	Zamak’s low melting point significantly reduces energy consumption during casting, while precise shot control minimizes waste. This efficient process not only lowers production costs but also promotes environmentally sustainable practices by optimizing resource use throughout manufacturing.

Learn More

Applications of Zinc Die Castings

Our zinc die casting process produces high-precision, cost-effective components ideal for a wide range of applications. Discover how our zinc die casted parts serve diverse industries with reliability and performance.

Industry	Applications
Aerospace	Interior control panels, Seat belt retractor components, Avionics enclosures
Automotive	Door lock components, Steering system housings, Fuel system connectors
Consumer Electronics	Device connectors, Camera frames, Mobile phone components
E-Mobility	Charging connectors, Motor casing components, Battery terminal parts
Energy	Electrical meter housings, Switchgear components, Solar inverter cases
Medical Device	Instrument handles, Diagnostic device casings, Medical equipment frames
Telecommunication	Antenna mounts, Connector shells, Cable connectors
Lighting Solution	LED housing components, Lamp holders, Lighting fixture parts
Power Tools	Gearbox components, Trigger housings, Motor casings
Locking System	Padlock bodies, Lock cylinders, Security latch components

Learn More

Zinc Die Casting Materials

View How Die Casting Works at Neway

Learn the basics of the die casting process including how molten metal is injected into steel molds under intense pressure to create complex metal parts. This video covers the typical materials used like aluminum, zinc, and magnesium alloys as well as key considerations like high initial tooling costs being offset by efficient volume production.

Custom Parts Surface Finishing Available

Our Surface Treatment Service offers specialized finishes for custom parts, enhancing durability, aesthetics, and performance. We provide a range of processes, including Electroplating, Anodizing, Powder Coating, and Thermal Barrier Coatings, tailored to improve corrosion resistance, wear properties, and visual appeal of metal and plastic components across industries.

Design Element	Suggestions (Industry Standard Values)	Reasons and Benefits
Wall Thickness	Typical range: 0.8 - 3.0 mm (ideal ~1.5 mm)	Optimizes metal flow, reduces porosity, saves material, and ensures dimensional stability.
Corner Radii	Minimum internal radii: 0.5 - 1.0 mm	Minimizes stress concentration, improves metal flow, and reduces defects.
Draft Angles	Recommended draft: 0.5° - 2° per side	Facilitates easy part ejection, reduces mold wear, and maintains excellent surface finish.
Fillets	Internal fillet radii: at least 0.5 mm	Enhances strength, reduces stress points, and improves casting integrity.
Hole Sizes	Minimum hole diameter: 0.8 - 1.0 mm	Ensures proper mold filling and prevents incomplete casting or defects.
Undercuts	Minimize or design with sliders/cores	Reduces mold complexity and cost, preventing casting defects.
Surface Finish	Typical surface roughness: Ra 1.6 - 3.2 µm	Provides superior cosmetic appearance, reducing secondary finishing costs.
Tolerances	Typical linear tolerance: ±0.05 mm per 25 mm	Offers excellent dimensional precision and reduces secondary machining.
Text and Logos	Minimum text/logo depth/height: ≥ 0.3 mm	Ensures clear readability due to fine-detail casting capability.
Ribs and Gussets	Thickness approximately 50 - 70% of adjacent walls	Enhances strength and rigidity without excessive material thickness or shrinkage issues.
Parting Line	Keep simple and position strategically	Minimizes flash and visual imperfections, simplifying trimming and finishing processes.
Inserts	Minimum embedment: 1.5 - 2 times insert diameter	Ensures secure integration, reducing risk of displacement and improving mechanical performance.
Machining Allowance	Typical allowance: 0.3 - 0.5 mm	Sufficient for final precision machining without excessive material waste.

Precision Parts Online Zinc Die Casting Service

What Is Zamak Die Casting Service

Applications of Zinc Die Castings

Zinc Die Casting Materials

Custom Parts Surface Finishing Available

Zinc Die Casting Parts Gallery

Zinc/Zamak Die Casting Parts Design Guideline

Frequently Asked Questions

Explore Related Resources