Custom Parts Fast Delivery: Rapid Molding Service

Looking for a fast, cost-effective way to prototype your plastic parts? Look no further than rapid molding! Our injection molding process can produce high-quality parts quickly and efficiently, with a wide variety of materials and finishes available.

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Advantages of Rapid Molding Service

Our rapid molding service transforms digital designs into physical products quickly and efficiently. Enjoy shorter lead times, cost savings, high accuracy, and material versatility for a competitive edge.

Advantages	Descriptions
Shorter Lead Times	Rapid molding reduces production lead times by up to 60%, quickly transforming digital designs into physical products. This enables manufacturers to swiftly validate product designs, accelerate development cycles, and promptly respond to market demands.
Cost Savings	Rapid molding significantly reduces initial investment by minimizing tooling costs, often saving up to 50% compared to traditional molding. This economical approach makes low-volume production or prototyping affordable without compromising on accuracy, quality, or material choice.
High Accuracy	Rapid molding consistently achieves tight tolerances of ±0.1 mm, accurately replicating detailed features and complex geometries. This precision ensures high-quality molded parts suitable for functional testing and end-use applications, meeting stringent industry standards and specifications.
Material Versatility	Rapid molding supports diverse materials, including engineering-grade plastics, elastomers, and composites. Manufacturers can efficiently test multiple material options, optimizing performance characteristics such as durability, flexibility, and heat resistance, thus expanding product potential across various industrial applications.

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Applications of Rapid Molding Parts

Our rapid molding process enables fast, high-quality prototyping and low-volume production. Discover custom molded parts tailored for a wide range of industries.

Industry	Applications
Aerospace	Prototype control systems, Fast-tracked interior components, Custom tooling
Automotive	Rapid prototypes for new models, Test fixtures, Customizable component trials
Consumer Electronics	Quick-turn housings, Prototype circuit boards, Consumer device casings
E-Mobility	Battery prototypes, Custom enclosures for electronic systems, Prototype charging equipment
Energy	Prototype components for renewable energy devices, Test parts for grid systems, Custom mounts for equipment
Medical Device	Prototype surgical instruments, Test molds for prosthetics, Custom fittings
Telecommunication	Rapid prototyping of network components, Customized rack mounts, Test cases for new devices
Lighting Solution	Prototype lighting bodies, Custom diffusers, Test models for new lighting designs
Power Tools	Custom handles, Prototype gears, Rapid test components for durability studies
Locking System	Prototype locks, Rapid customization of security systems, Test models

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Rapid Molding Prototyping Materials

Neway Rapid Molding Capabilities

Need to iterate quickly on your plastic part design? Rapid molding is the perfect solution! Our fast turnaround times and low tooling costs allow you to make changes and test new ideas with ease.

Capability	Description
Mold types	Injection molds, blow molds, compression molds
Mold materials	Aluminum, steel, plastic, wood etc.
Mold size	Up to 1000mm x 1000mm x 1000mm
Mold life	1~500 shots
Lead time	3 days
Production volume	Low volume
Tolerance	+/- 0.05mm
Surface finish	Mirror polish, texture, EDM, etc.
Secondary operations	Assembly, painting, silk screening, pad printing, hot stamping, etc.
Quality control	ISO9001:2015 certified, strict quality control procedures
Price	Competitive pricing, flexible payment terms
Materials	Metal, Plastic, Silicon

Custom Parts Surface Finishing Available

Our Surface Treatment Service offers specialized finishes for custom parts, enhancing durability, aesthetics, and performance. We provide a range of processes, including Electroplating, Anodizing, Powder Coating, and Thermal Barrier Coatings, tailored to improve corrosion resistance, wear properties, and visual appeal of metal and plastic components across industries.

Design Element	Suggestions (Industry Standard Values)	Reasons and Benefits
Wall Thickness	Typical thickness: 1.0 - 3.0 mm (ideal ~2.0 mm)	Ensures uniform cooling, reduces shrinkage, warping, and molding defects.
Draft Angles	Recommended draft: 1° - 3° per side	Facilitates part ejection, minimizes mold wear, improves surface finish.
Corner Radii	Minimum internal radii: 0.5 - 1.0 mm	Reduces stress concentration, improves mold filling, prevents cracking.
Rib Thickness	Thickness approximately 50 - 70% of adjacent walls	Adds strength without shrinkage, warping, or creating sink marks.
Rib Height	Maximum height ≤ 3x rib thickness	Prevents defects, ensures proper filling, reduces cooling issues.
Boss Diameter	Typical diameter ≥ 2x hole diameter	Maintains strength, reduces sink marks, ensures proper filling.
Hole Size	Minimum hole diameter ≥ 1.0 mm	Ensures reliable molding, prevents incomplete filling or distortion.
Undercuts	Avoid or minimize (use slides or inserts if necessary)	Simplifies mold complexity, reduces costs, and improves part quality.
Surface Finish	Typical rapid molding finish: Ra 0.8 - 3.2 µm	Achieves balance between cosmetic appearance, accuracy, and cost.
Tolerances	Typical dimensional tolerance: ±0.1 - 0.25 mm	Reflects achievable accuracy, balancing quality and rapid production.
Text and Logos	Minimum height/depth ≥ 0.5 mm	Ensures clarity, readability, and accurate reproduction during molding.
Gate Location	Position gates at thicker sections	Promotes uniform filling, reduces stress, prevents shrinkage defects.
Shut-off Surfaces	Use flat surfaces for shut-offs	Simplifies mold tooling, reduces flash, and improves quality.
Parting Line	Keep simple and along the largest cross-section	Minimizes flash, improves surface finish, reduces tooling complexity.
Inserts	Minimum embedment ≥ 1.5x insert diameter	Ensures stable positioning and strong integration in the final part.

Custom Parts Fast Delivery: Rapid Molding Service

Advantages of Rapid Molding Service

Applications of Rapid Molding Parts

Rapid Molding Prototyping Materials

Neway Rapid Molding Capabilities

Custom Parts Surface Finishing Available

Custom Parts Gallery

Custom Rapid Molding Parts Design Guideline

Frequently Asked Questions

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