Neway provides a variety of ceramic processing services, among which CIM is suitable for small and complex precision ceramic parts, such as watch frames. Ceramic hot pressing is suitable for small and medium-sized geometrically symmetrical ceramic parts with simple shapes. Ceramic CNC machining and grinding are suitable for rapid prototyping of ceramic parts and post-processing of ultra-precision ceramic parts.
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Ceramic Injection Molding(CIM)Vs. Ceramic Hot Pressing Molding
Ceramic Injection Molding (CIM) and Ceramic Hot Pressing Molding are two advanced manufacturing processes that produce high-precision ceramic parts. Both methods have their unique advantages, tailored to different application requirements. Understanding these distinctions can help select the most appropriate technique for specific projects.
Ceramic Injection Molding(CIM)
CIM is a technique where ceramic powder mixed with a polymer binder is injected into a mold. This process is similar to plastic injection molding and allows for exact production of complex shapes. After molding, the parts undergo a binder removal process, then sintering at high temperatures. The sintering process densifies the material, resulting in parts with excellent mechanical properties. CIM achieves tolerances within ±0.5% of the dimension, making it ideal for intricate components used in the medical, aerospace, and automotive industries. The process supports high-volume production, maintaining consistency and quality across batches.
Ceramic Hot Pressing Molding
Ceramic Hot Pressing involves applying pressure and heat simultaneously to the ceramic powder within a mold. This process allows for the densification of the ceramic material without the need for a binder, leading to parts with very high density and superior mechanical properties. Hot pressing can achieve near-theoretical density levels, making the parts produced extremely hard and wear-resistant. However, the shapes achievable through hot pressing are generally simpler than CIM, with tolerances around ±1%. This method is well-suited for applications requiring high material strength, such as ballistic armor and cutting tools.
Neway has robust custom ceramic injection molding capabilities. As a leader in ceramic injection molded parts manufacturing, Neway is equipped with 20 sets of ceramic powder injection machines, and 8 sets of vacuum sintering furnaces. We are able to produce Max 30K pcs of custom CIM accessories per day.
Standard
Description
Max custom part size
200×200×80 mm
7.8×7.8×3.1 in.
Min custom part size
1×2×2 mm
0.04×0.08×0.08 in.
Min wall thickness
0.4 mm
0.012 in.
Max wall thickness
6 mm
0.2 in.
Min net weight
0.1 g
Cost effective Max weight
≤ 50 g
Max net weight
250 g
Precision design reference
0.3 % part size
Min tolerance
± 0.02 mm
Cost effective MOQ
1000 pcs
Max efficiency
30K pcs per day
How Ceramic Injection Molding Works?
Ceramic Injection Molding (CIM) is a sophisticated manufacturing process that merges the versatility of plastic injection molding with the advanced material properties of ceramics. It's a preferred choice for producing complex, high-precision ceramic components on a large scale.
Custom Parts Gallery
At our custom parts gallery, we understand that every project is unique. That's why we work closely with our customers to ensure that their custom parts are designed to meet their exact specifications. With our attention to detail and commitment to quality, you can trust that your custom parts will exceed your expectations.