Precision Ceramic Parts Manufacturing Service

Neway provides a variety of ceramic processing services, among which CIM is suitable for small and complex precision ceramic parts, such as watch frames. Ceramic hot pressing is suitable for small and medium-sized geometrically symmetrical ceramic parts with simple shapes. Ceramic CNC machining and grinding are suitable for rapid prototyping of ceramic parts and post-processing of ultra-precision ceramic parts.

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Advantages of Ceramic Injection Molding Service

Our Ceramic Injection Molding Service leverages advanced techniques to produce intricate, high-precision ceramic components ideal for demanding applications. Enjoy superior material efficiency and enhanced thermal performance.

Advantages	Key Features
Complex Geometries	Ceramic Injection Molding (CIM) excels in fabricating ceramic components with complex shapes and fine details that traditional ceramic shaping methods cannot replicate. This technique enables the integration of intricate designs, such as thin walls and complex geometrical features, into ceramic parts, essential in advanced applications.
Material Properties	Ceramics produced via CIM exhibit outstanding material properties, including superior high-temperature resistance, exceptional wear resistance, and excellent chemical stability. These characteristics make CIM-manufactured ceramics ideal for harsh environments, such as aerospace, medical implants, and semiconductor applications.
Production Efficiency	CIM significantly enhances production efficiency, allowing for the mass production of uniform-quality ceramic parts. The process reduces cycle times and increases throughput, ensuring high productivity with consistent results, which is especially beneficial in industries requiring large volumes of complex ceramic components.
Cost Reduction	CIM contributes significant cost reductions in large-scale ceramics production by minimizing material waste and streamlining the manufacturing process. Producing precise ceramic components in high volumes without requiring extensive post-processing also reduces labor costs and improves economic efficiency.

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CIM Vs. PCM

Ceramic Injection Molding (CIM) and Powder Compression Molding (PCM) are specialized techniques for forming complex and simple shapes respectively. CIM offers high precision for ceramic materials, making it suitable for detailed components in high-tech industries, whereas PCM is more cost-effective for simpler, high-volume parts.

Process	Pictures	Forming	Materials	Density	Precision	Cost	Volume	Applications
Ceramic Injection Molding		Injection molding of ceramic powders mixed with a binder	Advanced ceramics like alumina, zirconia, etc.	Near full density, up to 98% of theoretical	High +/-0.02mm	Higher	Medium to high	Complex small components (e.g., medical, aerospace, electronics)
Powder Compression Molding		Compression of powder into molds	Iron, steel, ceramics, etc.	Up to 90% of theoretical	Medium to High +/-0.05mm	Lower	Medium to high	Simpler parts with less complexity (e.g., gears, bearings)

Ceramic Injection Molding Parts Applications

Our ceramic injection molding process delivers high-performance parts with superior heat resistance and durability. Explore a wide range of applications across multiple industries for advanced ceramic components.

Industry	Applications
Aerospace	Thermal barrier coatings, Ceramic turbine blades, sensor housings
Automotive	Spark plug insulators, Ceramic valve components
Consumer Electronics	Ceramic smartphone casings, High-frequency antenna substrates
E-Mobility	Battery insulation components, High-voltage connectors
Energy	Ceramic fuel cell membranes, Insulating components for solar cells
Medical Device	Dental brackets, Surgical instrument housings, Ceramic implant components
Telecommunication	Ceramic ferrules for fiber optics, RF resonators, Dielectric ceramic filters
Lighting Solution	Ceramic LED substrates, High-temperature lamp holders, Reflective ceramic coatings
Power Tools	Wear-resistant ceramic nozzles, Ceramic bearings, Electrical insulation components
Locking System	Ceramic internal lock cylinders, Wear-resistant latch components

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Ceramic Injection Molding (CIM) Materials

Alumina (Al2O3)

Alumina-Zirconia

Silicon Carbide (SiC)

Silicon Nitride (Si3N4)

Zirconia (ZrO2)

How Ceramic Injection Molding Works?

Ceramic Injection Molding (CIM) is a sophisticated manufacturing process that merges the versatility of plastic injection molding with the advanced material properties of ceramics. It's a preferred choice for producing complex, high-precision ceramic components on a large scale.

Custom Parts Surface Finishing Available

Our Surface Treatment Service offers specialized finishes for custom parts, enhancing durability, aesthetics, and performance. We provide a range of processes, including Electroplating, Anodizing, Powder Coating, and Thermal Barrier Coatings, tailored to improve corrosion resistance, wear properties, and visual appeal of metal and plastic components across industries.

Design Elements	Standard/Specifications	Reasons
Max Size	150 mm x 150 mm x 150 mm	Ceramic parts are sensitive to thermal gradients during sintering; limiting the size prevents cracking and ensures uniform shrinkage.
Min Size	2 mm x 2 mm x 2 mm	The minimum size is dictated by the ability to fill the mold with ceramic feedstock and maintain detailed features after sintering.
Min Wall Thickness	0.3 mm	A thin wall ensures proper material flow during molding and minimizes the risk of defects during binder burnout.
Max Wall Thickness	8 mm	Excessive wall thickness can lead to uneven sintering and an increased risk of internal stresses or warping in ceramic parts.
Min Net Weight	0.5 gram	Below this weight, parts may lack sufficient structural integrity after sintering, affecting performance and durability.
Cost-effective Max Weight	80 grams	This balance ensures efficient mold filling and sintering while avoiding excessive material use that can drive up costs.
Max Net Weight	3 kg	The upper limit maintains process control and quality in larger ceramic parts during sintering.
Precision Range	+/- 0.4% to +/- 0.6%	This range reflects the typical precision achievable with CIM, balancing detailed geometry with inherent process variations.
Min Tolerance	±0.006 inch	Indicates the high level of dimensional control achievable with CIM, essential for applications with tight specifications.
Cost-effective MOQ	15,000 units	The minimum order quantity is set to fully utilize the sintering furnace capacity and achieve economies of scale in production.
Max Efficiency	90% material utilization	Reflects efficient use of ceramic feedstock, minimizing waste and optimizing resource use during the molding and sintering process.

Precision Ceramic Parts Manufacturing Service

Advantages of Ceramic Injection Molding Service

CIM Vs. PCM

Ceramic Injection Molding Parts Applications

Ceramic Injection Molding (CIM) Materials

Custom Parts Surface Finishing Available

Custom Parts Gallery

CIM Parts Design Suggestion

Frequently Asked Questions

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